How to Sew a Newborn Hat

Welcome! If you’re reading this blog post, you’ve probably started anxiously preparing for your new addition to arrive. As the due date creeps ever closer, there’s a endless list of items you feel you need to obtain. From stockpiling diapers to setting up the nursery, it’s easy to feel overwhelmed by all the preparations.

How to Sew a Newborn Hat

However, did you know that you can make some baby essentials yourself? Crocheting or sewing a simple newborn hat is a lovely project that doesn’t require a lot of materials or sewing experience.

In this post, I’ll walk you through the simple steps on how to sew a newborn hat. In addition to saving you money over buying one in the store, handcrafting this small gift for your little one can help you welcome them with an extra touch of warmth, care, and affection.

Why May You Want to Sew a Newborn Hat?

1 . To Keep Your Baby Warm and Cozy

Newborns are known for their inability to regulate their body temperature, making it essential to keep them warm and comfortable. A hat is an excellent way to add an extra layer of warmth, especially during the colder months or in air-conditioned rooms. By sewing a newborn hat, you can ensure your baby stays warm and cozy, whether at home or out and about.

2 . To Protect Your Baby From the Sun

The delicate skin of a newborn is highly susceptible to sunburns and other harmful effects of UV radiation. Therefore, it’s crucial to protect your baby’s head with a hat when going out in the sun. By sewing a newborn hat with a wide brim or adding a UPF fabric, you can shield your baby’s face and neck from the harmful rays of the sun.

3 . To Match Your Baby’s Outfits

Match Your Baby's Outfits

Who doesn’t love a coordinated outfit? By sewing a newborn hat, you can add an adorable accessory to match your baby’s outfits. With a wide variety of fabrics and patterns to choose from, you can create hats that complement your baby’s outfits perfectly.

4 . To Personalize Your Baby’s Wardrobe

Sewing a newborn hat allows you to add a personal touch to your baby’s wardrobe. You can use different colors, prints, or even embroider their name on the hat, making it a unique and special piece for your little one.

How to Sew a Newborn Hat in 5 Easy Steps

Step 1: Gather Materials

Before you start sewing, make sure you have all the necessary materials. You will need:

  • Cotton or knit fabric (half a yard should be enough)
  • Sewing machine
  • Scissors
  • Pins
  • Ruler or measuring tape
  • Thread (matching color to the fabric)
  • Iron (optional but recommended)

Step 2: Prepare the Pattern

 Using A Piece Of Paper

Start by preparing the pattern for your newborn hat. You can either purchase a pre-made pattern or make your own using a piece of paper. To create your own pattern, draw a circle with a diameter of 8 inches and another one with a diameter of 4 inches on top of it (this will be the brim of the hat). Cut out the pattern and label it as “top” and “brim”.

Step 3: Cut the Fabric

Place your fabric on a flat surface and lay the pattern pieces on top. Pin them in place and cut around the edges, making sure to leave about half an inch of seam allowance.

Step 4: Sewing the Pieces Together

Take the two top pieces and place them right sides together. Sew along the curved edge, leaving about one inch open on each side for turning. Repeat the same process with the brim pieces.

Step 5: Assemble the Hat

Turn both pieces inside out and press them flat with an iron. Then, insert the smaller circle (the brim) into the larger one (the top) and match the seams. Pin them together and sew around the edge, leaving a small opening for turning. Once done, turn the hat right side out and hand-sew the opening closed.

Some Extra Tips to Sew a Newborn Hat

1 . Do Not Use Elastic

Can Be Hazardous for Newborns

Traditional hats have elastic in them to keep them from falling off, but unfortunately, they can be hazardous for newborns as they may slip down and cause suffocation. Therefore, it is recommended not to use elastic when sewing a hat for a newborn.

2 . Consider Using Soft Fabrics

Newborn babies have sensitive skin and using harsh or rough fabrics can cause irritation or discomfort. It is always better to use soft and breathable fabrics when sewing a newborn hat, such as cotton, jersey or flannel.

3 . Don’t Forget About Seam Allowance

When tracing the pattern on your fabric, make sure to add seam allowance all around the edges. This will ensure that you have enough fabric to create neat and clean seams without compromising the size of the hat.

4 . Add Personal Touches

Sewing a handmade hat for your newborn can be a special and memorable experience. You can add personal touches like embroidery, applique or fabric paint to make the hat unique and personalized for your little one.

5 . Pre-Wash Your Fabrics

It is always recommended to pre-wash your fabrics before sewing to avoid any shrinkage or discoloration. This is especially important when making a hat for a newborn as their skin is delicate and can react to chemicals or detergents.

6 . Keep the Hat Simple

Add Fancy Details and Embellishments

While it may be tempting to add fancy details and embellishments, it’s best to keep the hat simple for a newborn. Avoid using buttons, beads or any other small decorations that can pose a choking hazard.

7 . Use a Stretchy Stitch

To ensure the hat stays snug and comfortable on your newborn’s head, use a stretchy stitch when sewing it together. This will allow the fabric to stretch with your baby’s movements.

8 . Consider Making Multiple Hats

Newborns tend to grow quickly, and their head size can change in a matter of weeks. Consider making multiple hats in different sizes so that you have options as your baby grows.

Frequently Asked Question

What Precautions Should I Take Before Sewing a Newborn Hat?

When sewing a newborn hat, there are certain precautions that should be taken to ensure the safety and comfort of your baby. These include:

  • Choosing soft and breathable fabric: When selecting fabric for your newborn’s hat, make sure it is soft to the touch and allows for air circulation. This will prevent any irritation or discomfort for your baby’s delicate skin.
  • Washing the fabric before use: It is important to wash the fabric you will be using for your newborn hat before starting any sewing. This will remove any chemicals or residue that may cause irritation or allergies in your baby.
  • Choosing safe and functional closures: Avoid using buttons, snaps, or zippers as closures on your newborn hat. These can be a choking hazard for your baby, especially if they become loose. Instead, opt for stretchy fabric or ties to secure the hat.
  • Using appropriate needle and thread: When sewing, make sure you use a small and sharp needle to ensure precision and avoid any accidental pricks. Additionally, use high-quality thread that is safe for delicate skin.

Can I Use a Sewing Machine to Make a Newborn Hat?

Yes, you can use a sewing machine to make a newborn hat. However, it is recommended to use a serger or overlock machine, as these create more durable and stretchy seams that will be comfortable for your baby. If using a regular sewing machine, make sure to use small stitches and adjust the tension appropriately for the type of fabric used.

What Type of Hat is Recommended for Newborns?

Newborns have delicate heads and necks, so it is important to choose a hat that will provide enough warmth and protection without being too tight or uncomfortable. A beanie or a knotted hat are great options as they can be adjusted and are made from soft and stretchy fabric. It is also recommended to choose a hat with a brim that will protect your baby’s face from the sun.


Sewing a newborn hat is an easy project for any level of sewing ability! With these simple instructions, you now have the skills to create a fun gift for new parents or as a keepsake for your own little one. So grab some fabric and needle and thread, and start making some memories that will last through time.  Don’t forget to share photos of your creations with friends and family!

Now you know how to sew a newborn hat! Additionally, if you loved this project, don’t forget to check out our other fun tutorials – everything from quilting crafts to wonderful little dresses. You are sure to find something unique that can be treasured forever. So go forth and create something special that will be cherished by generations!

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Loren Jones

Hi, my name is Loren. I live with my husband and 4 lovely kiddos in the Eastern part of San-fransisco. I have a smart beautiful,curious 6 year old daughter, a handsome 11-year-old son, an intelligent and tech geek 15 years old son and a creative, artistic 12-year-old stepson. With each of my kids being five years apart, I feel that I’m now continually phasing in and out of each stage of parenting! I’ve learned a lot about the way children learn and behave, especially in a school setting with regards to curriculum. I enjoy sharing that insight through my writing and hope that it can help others.

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